Question

A circular shaft having diameter mm is manufactured by turning process. A 50 μm thick coating of TiN is deposited on the shaft. Allowed variation in TiN film thickness is ±5 μm. The minimum hole diameter (in mm) to just provide clearance fit is

Options :

  1. 65.01

  2. 65.12

  3. 64.95

  4. 65.10

Show Answer

Answer :

65.12

Solution :

Shaft mm Coating thickness 50 + 5um

Clearance fit

This is a question if clearance fit, for just clearance fit min. C will be zero. Therefore UL of shaft = LL of hole.

After coating largest shaft will be product if we start with largest shaft and add maximum coating.

tmax = 55 µm = 0.055 mm

Largest shaft after plating = 0.055 + 65.01 + 0.055 mm = 65.12 mm

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