Question

Consider two cases as below.

Case 1: A company buys 1000 pieces per year of a certain part from vendor 'X'. The changeover time is 2 hours and the price is Rs. 10 per piece. The holding cost rate per part is 10% per year.

Case 2: For the same part, another vendor 'Y" offers a design where the changeover time is 6 minutes, with a price of Rs. 5 per piece, and a holding cost rate per part of 100% per year. The order size is 800 pieces per year from 'X' and 200 pieces per year from 'Y’.

Assume the cost of downtime as Rs. 200 per hour. The percentage reduction in the annual cost for Case 2, as compared to Case 1 is___________ (round off to 2 decimal places).

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Answer :

Correct answer is : 5.32

Given, for case (i)

Q = 1000, C = Rs. 10, r = 10% and Cost of downtime = 200/hr, Change over time = 2 hrs

Then,

T c 1 = 1000 × 10 + 1000 2 × 10 × 10 100 + 200 × 2 = R s . 10900

Case (ii)

800 units are ordered from vendor X then total cost from vendor X, only the units will change other conditions will remain the same as the vendor is the same

T c x = 800 × 10 + 800 2 × 10 × 10 100 + 200 × 2 = R s . 8800

For vendor Y

Q = 200, C = Rs. 5, r = 100% and Cost of downtime = 200/hr, Change over time = 6 minutes

T c y = 200 × 5 + 200 2 × 5 × 100 100 + 200 × 1 10 = R s . 1520

Therefore  T c 2 = 8800 + 1520 = R s . 10320

Now the percentage reduction in cost in case (ii)

% r e d u c t i o n = T c 1 T c 2 T c 1 × 100 = 10900 10320 10900 × 100 = 5.321 %

Since %reduction in EOQ model is more compared to the single order therefore the correct answer will be 8.209%.

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