Question

In an orthogonal machining operation, the cutting and thrust forces are equal in magnitude. The uncut chip thickness is 0.5 mm and the shear angle is 15°. The orthogonal rake angle of the tool is 0° and the width of cut is 2 mm. The workpiece material is perfectly plastic and its yield shear strength is 500 MPa. The cutting force is _________ N (round off to the nearest integer).

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Answer :

Correct answer is : 2732

rake angle α = 0∘ , Fc = FT

τs = 500 MPa, shear angle ϕ = 15

width of cut b = 2mm, Fc = ?

Since Fc = FT ⇒ F = N

hence, μ = 1⇒ μ = tanλ

Friction angle: λ = tan-1 (1) = 45

Fc = Fs  c o s ( λ α ) c o s ( λ α + ϕ ) τ b t s i n ϕ ×  c o s ( λ α ) c o s ( λ α + ϕ )

Fc 500 × 2 × 0.5 s i n 15 ×  c o s ( 45     0 ) c o s ( 45     0   +   15 )

Fc = 2732.05 N ≈ 2732 N

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