Question

The percentage scrap in a sheet metal blanking operation of a continuous strip of sheet metal as shown in the figure is _______ (correct to two decimal places). 

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Answer :

53.25

This rectangle ABCD will be repeated again and again

At, = Total Area = 7D/5 * 6D/5 = 42D2/25

Au, =Area of blanking Disc = πD²/4


% of scrap  = (At-Au)/At * 100% = [1-{(π/4)/(42/25)}] * 100% = 53.25 %

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